Walnut Blogletter 7

This blogletter is mainly Jeffrey Feint’s experiences. It is really enlightening when people share their thoughts so freely. Although I have responded to some of them individually, it would be really useful if a number of you could also express your opinions about what he has said. I have always found that until you are getting contradictory advice, you are not making much progress. Keep up the good work!
nick

Once again I am thrilled to send you a blogletter filled with reader’s comments, starting with reaction to an earlier one.

So stock won’t eat Totara huh?  Was just looking at protecting five young trees I have so I could put sheep amongst them – do I need to?
Only way to find out is to be wrong.
Might hedge my bets and protect some of them and leave a sacrificial experiment.
Sheryn Clothier

Sheryn,
I like your approach to the comments in the blogletter about stock not eating totara. I wish everyone would test things out for themselves rather than taking the word of “experts” at face value. “Poke it and see” should be a way of life for tree croppers. Please let me know if sheep eat totaras for real.

Dear Nick
Once again I enjoyed reading the Walnut Blog and thought that I would add a few comments of my own regarding walnut harvesting and processing
I have often commented that we have learnt by trial and error, with more error than trial! This has led me to develop my philosophy of walnut management viz.
– walnuts are maddingly stubborn and difficult to handle
– if possible walnuts because of their shape will always stick & jam , thus I have had a 200 mm ID pipe jam because the nuts caused an impenetrable block
– the combination of crushed husk and shells makes “ glue “ which would probably make the manufacturers of superglue green with envy

Ground Cleaning
We have been avoiding Herbicides where possible [although we are not organic], over the last two harvests we have been “ blessed “ with good summer – autumn rains and have battled excess grass growth which has necessitated mowing 2 – 3 times during harvesting, which in itself causes damage to nuts lying on the ground.

Harvesting comments
I should add that we now harvest around 3.2 tonnes per year of 4 different cultivars plus wild nuts each harvest. This year our harvest went from around mid April for about 5 weeks.
Comments on individual cultivars
– Meyric 1199 are by far our best nut but the shells we produce in Wanaka seem incredibly fragile, and I have almost reached the stage of abandoning any sort of machine harvesting because I estimate we lose up to 20 % of nuts due to breakage of the shells even when something as light as a quad bike with wide wheels runs over them.
When we called a halt to the harvest around the 15th May I noted there were still quite a few Meyrics falling on the ground
– Rex is not my favourite nut and frequently very small and difficult to handle falling through the spaces in our walnut washer, but was our first nut to start falling in early April
– Franquette are often large and thick shelled, sometimes they look externally to be a good nut but on cracking them they have poorly developed kernels, especially if the nut looks “ moist “ externally. They are also incredibly hard to dry and several years ago I lost several hundred kgs when although I thought that they were well dried they developed a grey mould both inside and outside the shell whilst in onion bags!
I think that one also has to realize that one does not have a single run with a harvester or whatever one uses for harvesting, but that during a harvest one has to make several runs with the harvester, even if a tree shaker is used.
Our nut yields seem to have plateaued at a little over 3 tonnes with our 450 or so trees being between 13 – 17 years old, but I calculate that we should be closer to 10 tonnes or more – I am really at some loss to work out how to increase this yield and would welcome help.
– Blenheim[300. I think they may also be called Stan and they came from the original NZWIG Trial.] a good nut which are easier to process because they are round and do not jam so easily in equipment. Quite a nice nut to taste, relatively early fruiting] – Wild Nuts we originally planted about 80 wild trees which I regret because some produce quite good nuts but others are small and do not taste very good.
I am investigating the possibility of field grafting so that we might be able to graft say Meyric onto mature wild rootstock

Tree Shaker
We have used a tree shaker for some years mainly because family members come to help with the harvest and can only spare 2 weeks and we can get more nuts to fall over the time. Initially we used it too early on the Franquettes and found that many came down with intact husks that were extremely difficult to remove. I understand that the French only use the shakers towards the end of their harvests to cause the more stubborn nuts to fall

Developing Machinery
I think one must resist the urge to build a small machine that will just handle one’s immediate requirements, but instead should try and anticipate future requirements and build this into the system.
I agree with the comment that one must try and reduce handling between different processing tasks, and to this end we are slowly building a collection of Conveyor Belts.
Another item that we introduced this year was to hire a Forklift, which proved extremely useful in moving nuts between different areas
With larger volumes one needs efficient Containers to move nuts from harvesting to processing and I have used boxes from the fruit industry which I have strengthened and which fit on the back of our harvesting tractor
I have found that even with “ No 8 fencing wire technology “ one can still be facing relatively large costs, particularly if professional electricians are involved [although I guess professionally developed machines would cost “ zillions”] I have developed a walnut washer from an old potato washer, and one of the main weapons is a plentiful supply of water because this softens husks and makes them easier to remove
The nuts are then emptied into a large wire cage that is placed in an insulated shipping container into which heated air is circulated. I find that with 2-300 kgs of nuts it takes about 3 days to dry through to the centre of the cage. My heat source is a diesel heater and this year I was horrified to find that I was going through about $300 of diesel in 10 days – I am considering the possibility of adding a solar hot air system to this.
Several years ago I visited the AMB Rousset factory near Grenoble and I was very impressed with their machinery for harvesting & processing, I would dearly have loved to purchase one of their harvesters but was deterred by the price
In the end I settled for a cheaper Australian harvester that had been developed for macadamias, but this has the disadvantage of tying up my main tractor since it mounts on the front forks
Unfortunately I live at Wanaka, and at this stage the nearest walnut grower is around
60 kms away. It seemed to me that many French orchards were quite small but you might have many grouped together in one region, so that the individuals could form a cooperative and buy a large harvester and processing setup to be shared.
Interestingly when I was getting quotes from experts before planting our orchards about ultimate revenue, the costs of processing were never mentioned. Experience has proved that these costs are quite large!

Vermin Proofing
It never ceases to amaze me how small a hole mice and rats can negotiate, furthermore even although there may be damaged nuts lying on the ground, they invariably ignore these and chew holes in our sacs to attack the best nuts! Our Shipping Containers have more or less eliminated this problem

Trust that these comments will be of some help
Jeffrey A Feint

Fascinating Jeffrey.
Your comments prompt some questions in my mind.
– We have also found bigger nuts need more care in drying to make sure that they are properly dry. In the latest WIG magazine “Health in a Shell”, there was an article about drying walnuts. I found it a bit difficult to understand, but one thing I took from it is that we need to be aware that drying is quite a complicated process, both within the stack of nuts and within the nut itself. This seems to get worse in my experience the bigger the nut is. So how are you determining when your nuts are dry?

– what is your tree spacing? The mistake most people make when planting seedlings is to put them too far apart, without realising that some will not make the grade. I personally plan on removing three quarters of what I plant. But even then it can be difficult to decide which ones to cut out because there are so many factors that make a good walnut tree, like tree vigour, nut quality, cropping yield, cropping consistency, and so on.

– We are also frustrated by our total nut yield being less than we expect. Though we are managing to push up the yield somewhat by concentrating on tree nutrition, even on 34-year-old trees. Have you done any soil and/or leaf tests? [Is anyone else facing this frustration? Or more importantly, has anyone found a solution?]

Thanks for your comments. I am sure other growers will find them as helpful as I have.
nick

Dear Nick
Thank you for your reply to my blog letter and I shall try and answer some of your queries. An attack of “ verbosity “ has also overtaken me and so I shall add some more items on processing which I left out of my first letter
Drying
At the moment I am in Australia doing locums in Darwin and Mount Isa so I have not had chance to see the “Health in a Shell ”on drying.
Whilst flat racks are great for drying nuts unfortunately they do involve quite a bit of multiple handling, so I ended up using a cage which would fit into my Container and is filled via a conveyor belt and then empties into a Sorting Bin – I had seen a bin type drier in the UCDavis? American walnut book [which incidentally has a graph showing drying rates in such containers
In a diagram in a French book it showed that nuts needed at least 24 – 48 hours to dry using gas heating
I initially tried using forced air for drying since I thought that the Wanaka air would be low humidity and good for drying, but I found that this did not give enough drying, and have now used a diesel unit.
I am ashamed to say that I have not used any comparison of weighing nuts before and after drying, but I do go on how brittle the inner septum is [I shall try next season to assess weights].
Before we had a drying Container we used to put the nuts out in the sun on trays, but as our numbers increased this became rather tedious with multiple handling and was of course dependent on Mother Nature supplying the correct amount of sun
Incidentally I have noticed that after initial drying I have stored the nuts in 20 kg onion bags and after storage for a month or so they lose a further 4 kg or so in weight, which I guess means that we could dry a bit harder the first time .

Tree Spacing
Our original plantings were at 10 metre spacings and our Meyrics are now actually meeting in the middle of the rows, and we will be looking at heavy pruning soon. Although we have had our share of tree deaths I have not actively removed any trees.
Incidentally I think that we have lost several trees with phytophthora with mature trees dying over several years  – I guess that this means that I can never plant another tree in that site since the fungus is endemic in the ground?

Grading
So far a mechanical grader for size is on my list of things to make but hopefully I will get onto it this winter. I think that it is important when selling nuts in shell to have larger relatively uniform nuts especially since smaller ones are much harder to crack for their kernels.
Before I bag the nuts into onion bags I load them into an elevated Hopper and then they fall onto a flatter surface, so that I can remove any blighted or broken or very small nuts, they then fall through a chute into the onion bags. I suspect if I had more confidence in our ability to only process “good” nuts then we could probably eliminate this final sorting.
One of the people who buys our nuts wants the in-shell nuts in 500 gm bags – I have partially “ mechanized” this process with an Elevated Hopper into which the nuts are placed, they then fall onto a Electronic Weighing Scales, and then are emptied into another Chute which has the 500 gm  Netlon Bag over the lower end.
However I am having some troubles with getting the scales to retain their accuracy once the nuts fall onto them.
Quite frankly bagging the nuts is an absolute “pain in the arse”, and I estimate it takes me about 20 seconds each bag, which mounts up after about 500 bags!!
I did mention that walnuts have this infuriating ability to jam large diameter pipes and conveyor belts, and I bought a Vibrating Unit from my friendly machinery recycling firm – sadly I have yet to install it and I hope that when I do it might stop these “log jams”.
I would be interested to hear of other’s experiences with constructing processing machinery. I have been helped by various people to make new machinery, but I would guess that probably we frequently face failures or problems before we achieve success.
Best wishes
Jeffrey

Now something a bit different to expand our horizons. I often hear about walnut oil, and what wonderful stuff it is, but does anyone know how it is produced? Specifically, are the nuts crushed in shell, or do they use a particular grade of walnut kernel? My friend Harry Austin made his own olive press, as he describes below, so that might be a good place to start.

photo of olive press

Hello Nick
Here are the pictures of my Oil press, I did not want to spend NZ$3000 on a commercial one.
So it is made up with a NZ$189 SCA 6000KG hydraulic shop press from Supercheap Auto’s. I have since modified it by having an extension to the legs welded on about 6 inches. I found the angle iron did not take the strain. The basket was a bit of worn out screen from work bought at scrap value. A mate got it cut out, rolled and welded up as you see in the picture at a local engineering firm. The hole size in the screen plate was 1.5mm diameter.
I went to a stainless fabrication shop and purchased some stainless gauze i.e. sieve material. I have cut it out to suit and it fits in very well.
I purchased a hand mincer from a second hand shop and used it to mince the olives after I had done the first cold press. I found that I had to use a lot of energy to mince then using small holes, so I changed the plate and used big holes and after completing it I repeated the process using the medium holes.
I have asked a work college who is an ex butcher if he knows where I could get a butchers mincer from and he said he would look out for one for me. There are 2 sizes and I want the small size.
The Tray under the press is a hot water cylinder tray bought from local plumbers merchants, Shapleys. It was half the price of the Bunnings warehouse one. Pays to shop around.
I have now got about 70 olive trees of different varieties, next year I will make sure I get the olives picked in time and not let the birds eat most of them. We have pickled several containers ( 4 litre pails about 1/2 to 3/4 full ).
All my pressings have been cold pressed. I believe commercially they stew up the olives to 80 centigrade and press them again.
Harry

I have been finding the high omega-3 oil content of walnuts a great selling point recently, and have been feeling a bit cocky about stumbling into an industry with health benefits I never knew about. Then I heard about Camelina and thought I had better keep an eye on the competition. You may have heard of the increasing interest in biofuels . One of the most promising ones is Camelina sativa, in the cabbage family, being grown on a huge scale. According to Wikipedia “The US State of Montana has recently been growing more and more camelina for its potential as a biofuel and bio-lubricant.” It is obviously produced in huge quantities, especially now that the aviation industry is showing interest in it as a low pollutant jet fuel.

But “Camelina has also been approved as a cattle feed. Camelina seed ranges from 37 to 41% oil content and this oil is high in omega-3 fatty acids. Camelina meal is the by-product of camelina when the oil has been extracted. Camelina meal has a significant crude protein content.
“Feeding camelina meal significantly increased (p < 0.01) omega-3 [fatty acid] concentration in both breast and thigh meat [of turkeys] compared to the control group.”

I know many of us take fish pills for high cholesterol, and I have heard of a doctor prescribing walnuts for the same purpose, but will people eat Camelina as well? Stranger things have happened. Could it become such a prevalent source of omega-3 that nobody needs it in walnuts?

Your not feeling quite so cocky blogger,
nick nelson parker